BIO-PRISMA

BIO-PRISMA

Sustainable and Circular Denim Washing Innovation

Bio-Prisma is a revolutionary solution for sustainable denim washing, designed to eliminate pumice stone and drastically reduce the environmental impact of traditional treatments. Thanks to its high-performance spiked balls, Bio-Prisma replaces conventional abrasives while cutting waste, water consumption, and processing time — all within a circular economy model.

Key Benefits

1. Saves Water
Bio-Prisma reduces water usage by up to 1,500 liters per cycle, eliminating double rinsing and reducing water levels during washing.

2. Recyclable and Regenerable
At the end of its life cycle, Bio-Prisma can be entirely recycled and regenerated into new media, supporting a true circular textile process.

3. Cuts CO₂ Emissions
By eliminating the need for pumice quarrying and international transport, and by drastically lowering sludge disposal logistics, Bio-Prisma contributes to a significant reduction in CO₂ emissions.

4. No Storage or Handling of Pumice
Bio-Prisma’s long lifespan eliminates the need to store and handle new or used pumice stone, reducing overall operational costs.

5. Simplified Process
No need to load/unload the media during washing. Bio-Prisma remains in the drum from pre-wash to final rinse.

6. Cleaner, Softer, Brighter Garments
Unlike pumice, Bio-Prisma leaves no dust or grey residue in the fabric weave. It enhances softness, brightness, and reduces pilling.

Technical Advantages

  • Highly durable: up to 5,000 hours of use

  • Minimal wear: approx. 6% loss after 3,000 hours

  • Average weight loss per hour: 1.5 g (per 80 kg of Bio-Prisma in a 3,500 L machine)

  • Available in 5 different formats:

    • 44 mm smooth

    • 44 mm knobbly

    • 36 mm knobbly

    • 32 mm knobbly

    • 24 mm knobbly

  • Safe on dyed, light, elastic, or delicate fabrics

  • Prevents machine wear and reduces maintenance

  • Quieter operation compared to pumice

  • Doesn’t clog pipes or damage washing machines

Optimal Use

  • Recommended ratio: 1 part fabric : 1.5–2 parts Bio-Prisma
    (e.g. 50 kg of fabric = 80–100 kg of Bio-Prisma)

  • Best performance with machines over 2,500 L

  • Bio-Prisma works in combination with enzymes, reducing enzyme treatment time by 20%

  • The outer spikes last approx. 2,000 hours, after which the spheres continue providing mechanical action

Why Choose Bio-Prisma

  • Eliminates sludge

  • Reduces water consumption

  • Extremely long-lasting

  • Fully recyclable

  • Reduces CO₂ emissions

  • Protects machinery

  • Improves fabric quality

  • Available in multiple formats

  • Cuts costs in storage and waste handling

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